SSM11無溶劑重防腐陶瓷涂料
SSM11 solventless heavy anticorrosive ceramic coating
一、產(chǎn)品介紹Product introduction
SSM11無溶劑重防腐陶瓷涂料是德國Drache Handels UG 公司于二十一世研發(fā)的
一種將具有高度耐蝕和耐溫性的無機物二氧化硅與有機物相連接，系雙組份、多官能度、無溶劑型的無機有機結(jié)合體涂膜，其固化后的涂膜具有很高的交聯(lián)密度，分子鏈結(jié)構(gòu)中不含羥基和酯基，而代之以最強的化學(xué)鍵醚鍵，因此具有突出的耐蝕性能。
SSM11 solvless heavy anti-corrosion ceramic coating was developed by Drache Handels UG companyfrom Germany in 21st century The invention relates to a two-component, multi-functional, solvent-free inorganic organic composite coating film, which connects inorganic matter silica with organic matter with high corrosion resistance and temperature resistance. The cured coating film has a high cross-linking density and does not contain hydroxyl and ester groups in the molecular chain structure, instead of the strongest chemical bond ether bond, so it has outstanding corrosion resistance.
二、產(chǎn)品特性Product characteristics
? 涂層致密，高強的硬度和良好的韌性可抗鋼結(jié)構(gòu)的循環(huán)應(yīng)力破壞及混凝土出現(xiàn)的細小裂縫
?與各種金屬及非金屬材料有著非常好的附著力
?良好的耐熱性及耐溫驟變性
?優(yōu)異的抗沖擊、耐碰撞、耐磨性能
?卓越的耐化學(xué)介質(zhì)性能，如酸，堿，鹽等。
?卓越的耐腐蝕性能，幾乎可耐各種強酸、強堿和強溶劑
?良好的耐紫外光及耐候性能，可在戶外長期使用
?超強的防腐性降低了終生的維護成本
?無溶劑型，對環(huán)境友好
?延長噴涂結(jié)構(gòu)的服務(wù)壽命
? Dense coating, high hardness and good toughness can resist cyclic stress damage of steel structure and small cracks in concrete
? Has very good adhesion with various metal and non-metal materials
? Good heat resistance and temperature surge resistance
? Excellent impact resistance, collision resistance, wear resistance
? Excellent resistance to chemical media, such as acid, alkali, salt, etc.
? Excellent corrosion resistance, almost resistant to a variety of strong acids, strong bases and strong solvents
? Good resistance to ultraviolet light and weather, can be used outdoors for a long time
? Superior anti-corrosion reduces lifetime maintenance costs
? Solvent-free, environmentally friendly
? Extend the service life of the spray structure
三、產(chǎn)品應(yīng)用范圍Product application range
適用于有高耐酸、堿、強溶劑腐蝕及有高溫、高濕環(huán)境下化工、煉 油、發(fā)電、冶金等行業(yè)的設(shè)備、鋼架、地坪、水池、儲罐、儲槽等的使用。
It is suitable for the use of equipment, steel frame, floor, pool, storage tank and storage tank in chemical, oil refining, power generation, metallurgy and other industries with high acid, alkali and strong solvent corrosion and high temperature and high humidity environment.
四.技術(shù)參數(shù)Technical parameter
1.產(chǎn)品物理屬性Physical property of product
|
項目 |
A組分 |
B組分 |
|
外觀 |
淺黃色液體 |
顏色可調(diào) |
|
比重(g/m3) |
1.4 |
1.6 |
|
粘度（cps）@25℃ |
720 |
570 |
|
固含量 （%） |
98±2 |
98±2 |
|
混合比例（重量比） |
1 |
5 |
|
表干時間（h） |
2-6h（25℃） |
|
|
覆涂間隔（h） |
最小2h；最大24h（25℃） |
|
|
理論涂布率（表干膜厚） |
0.4kg/㎡ 膜厚250μm |
|
2.典型物理測試性能Typical physical test performance
|
項目 |
測試標(biāo)準(zhǔn) |
結(jié)果 |
|
硬度 |
GB/T22374-2008 |
6H（鉛筆硬度） 或82D（shore D） |
|
附著力（底材為鋼板）Mpa |
GB/T22374-2008 |
26 |
|
附著力（底材為混凝土）Mpa |
GB/T22374-2008 |
3.2（或底材破壞） |
|
耐磨性（1000g/1000r）mg |
GB/T22374-2008 |
4 |
|
耐熱性250℃4小時 |
GB/T22374-2008 |
無裂紋、不分層、不發(fā)軟，顏色變深 |
|
耐溫驟變性（240℃--冷水30分鐘交替一次共30次） |
GB/T22374-2008 |
無開裂、無氣泡、不發(fā)軟 |
|
抗?jié)B性 Mpa |
GB/T22374-2008 |
2.1 |
3.耐腐蝕性能Corrosion resistance
|
98%H2SO4（90℃，240h） |
無腐蝕、不起泡、不脫落 |
|
|
37%HCI（90℃，240h） |
無腐蝕、不起泡、不脫落 |
|
|
65%HNO3度（常溫，240h） |
無腐蝕，不起泡，不脫落 |
|
|
50%NaOH（90℃，240h） |
無腐蝕，不起泡，不脫落 |
|
|
40%NaCl（常溫，360h） |
無腐蝕，不起泡，不脫落 |
|
|
99%冰醋酸（常溫，360h） |
無腐蝕，不起泡，不脫落 |
|
|
65%二氯乙烷（常溫，360h） |
無腐蝕，不起泡，不脫落 |
|
|
甲醇（常溫，360h） |
無腐蝕，不起泡，不脫落 |
|
|
甲苯（常溫，360h） |
無腐蝕，不起泡，不脫落 |
|
|
甲基異丁基酮（常溫，360h） |
無腐蝕，不起泡，不脫落 |
|
|
甲乙酮（常溫，360h） |
無腐蝕、不起泡、不脫落 |
|
|
丙酮（常溫，360h） |
無腐蝕，不起泡，不脫落 |
|
|
丙烯酸（常溫，360h） |
無腐蝕，不起泡，不脫落 |
|
|
醋酸乙酯（常溫，360h） |
無腐蝕，不起泡，不脫落 |
|
|
二甲基甲酰胺（常溫，360h） |
無腐蝕，不起泡，不脫落 |
|
|
耐鹽霧2000h |
無腐蝕、不起泡、不脫落 |
|
|
||
4. 產(chǎn)品相應(yīng)固化時間Product curing time
|
基材溫度 |
表干 |
步行強度 |
完全固化 |
|
+10℃ |
4h |
12h |
7d |
|
+20℃ |
3h |
10h |
7d |
|
+30℃ |
2h |
8h |
7d |
注意：固化時間會因環(huán)境情況的變化而有所不同，尤其是溫度和相對濕度的變化。
五、施工注意事項Construction precautions
? 施工工具及應(yīng)用指導(dǎo)
手工刮板刮涂
專業(yè)雙管加熱高壓無氣噴涂，噴涂壓力20-30Mpa
推薦干膜厚度：250-500μm
覆涂間隔：≥2h
? Construction tools and application guidance
Manual scraper scraping
Professional double tube heating high pressure airless spraying, spraying pressure 20-30Mpa
Recommended dry film thickness: 250-500μm
Coating interval: ≥2h
?施工環(huán)境
環(huán)境溫度:-5~-+35-40℃
相對濕度：≤85%
露點：≥3℃
?Construction environment
Ambient temperature :-5~ +35-40℃
Relative humidity: ≤85%
Dew point: ≥3℃
?施工基層處理
金屬表面：建議噴砂除銹，達到ISO8501-1或GB8923標(biāo)準(zhǔn)的Sa2.5級。
混凝土表面：達到堅固、密實、平整、干凈、干燥狀態(tài)。不應(yīng)有起砂、起殼、裂縫、蜂窩麻面等現(xiàn)象。通常需要用膩子修補。
木材表面：干凈，干燥，沒有毛刺，碎片和松散的碎片。
其它材質(zhì)基層的應(yīng)用處理可咨詢圣士曼技術(shù)人員。
? Construction base treatment
Metal surface: It is recommended to sand blast to remove rust, to ISO8501-1 or GB8923 standard Sa2.5.
Concrete surface: solid, dense, flat, clean, dry state. There should be no sand, shell, cracks, honeycomb and other phenomena. It usually needs to be repaired with putty.
Wood surface: clean, dry, free of burrs, chips and loose debris.
The application of other material bases can be consulted by the Saint Seaman technicians.
?施工注意事項
使用前應(yīng)確保原料配比準(zhǔn)確混合均勻，混合后涂料須在1小時內(nèi)用完。
基材表面須干凈、干燥，高溫環(huán)境使用須噴砂處理。冬季施工應(yīng)將涂料及基材表面加溫至20℃后涂裝。
施工場地須進行通風(fēng)，施工人員要做好安全防護。
? Construction precautions
1. Before use, ensure that the ratio of raw materials is accurately mixed and uniform, and the coating must be used up within 1 hour after mixing.
2. The surface of the substrate should be clean and dry, and sandblasting should be used in high temperature environment. In winter construction, the surface of the coating and substrate should be heated to 20℃ before painting.
3. The construction site shall be ventilated, and the construction personnel shall do a good job of safety protection.
?產(chǎn)品包裝及保質(zhì)期
包裝規(guī)格 A組份10公斤/桶；B組份10公斤/桶
儲存環(huán)境溫度：5℃—35℃
產(chǎn)品保質(zhì)期自生產(chǎn)日起并確保未開封的狀態(tài)下
A組分：10個月 B組分：10個月
確保產(chǎn)品包裝密封完好
在陰涼，通風(fēng)的環(huán)境下儲存，避免陽光的直射。
? Product packaging and shelf life
Packing specification A component 10 kg/barrel; B Component 10 kg/barrel
Storage ambient temperature: 5℃ -35℃
Product shelf life from the date of manufacture and ensure unopened state
Component A: 10 months Component B: 10 months
Make sure the product package is sealed properly
Store in a cool, ventilated environment away from direct sunlight.
?產(chǎn)品健康和安全信息Product health and safety information
關(guān)于產(chǎn)品操作處置，儲存及廢棄處置的相關(guān)信息和建議，請參閱圣士曼公司最新版本的產(chǎn)品技術(shù)安全技術(shù)使用說明書（MSDS）。其中包括產(chǎn)品物理特性，生態(tài)學(xué)，毒理學(xué)資料及其他相關(guān)安全信息數(shù)據(jù)。
For information and advice on handling, storage and disposal of products, please refer to the latest version of the MSDS for Product Technical Safety. This includes product physical characteristics, ecology, toxicology data and other relevant safety information data.
六、誠信聲明Statement of good faith
圣士曼公司承諾以上所列各項產(chǎn)品數(shù)據(jù)是在相關(guān)實驗室相對應(yīng)標(biāo)準(zhǔn)測試獲取，測試過程中相關(guān)數(shù)據(jù)會因測試環(huán)境和方法不同而結(jié)果略有差異。因此圣士曼公司建議客戶使用該產(chǎn)品前做好實地考察論證。除產(chǎn)品質(zhì)量本身外，圣士曼公司不承擔(dān)任何責(zé)任并保證對以上數(shù)據(jù)進行調(diào)整和更新而不提前告知的權(quán)利，并請諒解。
The company promises that the above listed product data is obtained in the relevant laboratory corresponding to the standard test, and the relevant data will be slightly different due to the different test environment and method. Therefore, the company advises customers to conduct a field study before using the product. In addition to the quality of the product itself, the company does not assume any responsibility and guarantees the right to adjust and update the above data without prior notice.